A circuit will not switch off, or will not switch on.

Learning Track · Module 7: Failure library · Step 48 of 101

SymptomDay burning on one circuit with a correct schedule, or a dark circuit with power at the cabinet.
CauseWelded contacts from inrush current, a burnt coil, or loose terminals that overheat.
CheckThermal image of the contactor. Check coil voltage when the controller switches. Look for pitted contacts.
FixReplace the contactor. Tighten all terminals to torque.
PreventSize contactors for LED inrush current, not only for running current. Many LED drivers draw a high inrush current at switch-on.

Sources

  1. IEC 60364-6 Verification of low-voltage installations
  2. IEC 61643-11 Surge protective devices
  3. IEC 60598-2-3 Luminaires for road and street lighting
  4. Maker installation and maintenance instructions

Changes: 30 October 2026: First publication: guides for Europe, the Middle East, South Asia, and the USA; failure library; tender clause library; comparisons; tools; downloads. See the changelog. Found a mistake? Report it.